At Qyxel, we are excited to present our cutting-edge facility specifically engineered for the high-precision manufacturing and assembly of Printed Circuit Boards (PCBs) using Surface-Mount Technology (SMT).

Our ISO 6 certified cleanroom environment guarantees the highest level of quality control and precision, essential for today's complex electronic assemblies. Our capabilities extend from simple single-sided boards to highly complex 42-layer designs, supporting a production capacity of up to 45,000 square feet per month. We also offer comprehensive design assistance and component purchasing services to ensure a seamless integration from concept to market.

• Location: Our facility is strategically placed in Penang Malaysia, benefiting from excellent infrastructure for logistics and international shipping, reducing lead times for global clients.

• Cleanroom Certification: Certified to ISO 6 standards, our cleanrooms minimize particle contamination, which is crucial for the reliability and longevity of electronic components.

• Production Capacity: With an expansive production line, we can handle large volumes, ensuring your project deadlines are met without compromising quality.

• Technology: Equipped with fully automated SMT lines from top manufacturers like Juki, we ensure precision in component placement, solder paste application, and inspection.

ISO 6

From the shower room to the production floor, we maintain ISO 6 level throughout our facility to ensure the highest possible quality of production.

From Design to Delivery

• Integrated Design Services: Our process begins with your idea or existing concept. We handle all aspects of PCB design, from schematic capture to final board layout, ensuring that your product's design is optimized for performance, cost, and manufacturability.

• Prototype Development: We bridge the gap between concept and reality with rapid prototyping services, allowing for early validation of your design. We manage everything from sourcing prototype components to assembling and initial testing.

• Full Production: Once the design is validated, we transition seamlessly to full-scale manufacturing. Our facilities are equipped to handle production from small runs to high-volume outputs, ensuring consistent quality across all units.

• Quality Assurance: Throughout the production cycle, we apply rigorous QA processes to ensure that every PCB meets or exceeds your standards. This includes all the inspection and testing methods described in our Quality Assurance section.

Project Management

• Dedicated Project Managers: Each project is assigned a dedicated manager who oversees all phases from design to delivery, ensuring that your project stays on track, within budget, and meets all specifications.

• Timeline Management: We use advanced project management tools to schedule all aspects of your project, from design iterations to production milestones, ensuring timely delivery.

• Risk Management: Our project managers actively identify and mitigate risks, whether they are related to component availability, design challenges, or production bottlenecks.

• Client Communication: Regular updates, meetings, and open lines of communication ensure you're involved and informed at every step of the process.

Supply Chain Management:

• Component Sourcing: We manage the procurement of all necessary components, using our extensive supplier network to ensure availability, quality, and competitive pricing.

• Logistics Coordination: We handle the logistics of component delivery to our facility, ensuring components arrive in time for production schedules.

Compliance and Documentation

• Regulatory Compliance: We navigate the complexities of industry standards and regulations, ensuring your product meets requirements like RoHS, REACH, UL, FCC, or CE, depending on your market.

• Documentation Support: We generate all necessary documentation, including BOMs, assembly instructions, test reports, and compliance certificates, providing you with comprehensive records for your product.

Post-Production Support

• Rework and Repair: If any issues arise post-production, we have the capabilities to perform rework or repairs, ensuring the product's quality before it reaches the end-user.

• Warranty and Support: We provide warranty on our manufacturing services and can offer support services for troubleshooting or additional production runs.

Customization for Market Entry

• Localization: If your product is targeted at different markets, we can adapt designs or production methods to meet local regulations or preferences.

• Product Variation: We accommodate the creation of different product versions from one design, allowing for product line expansion without starting from scratch.

Cost and Performance Optimization

• Design for Cost: Our engineers work to optimize your design not just for performance but for manufacturing cost, ensuring you get the best value.

• Yield Improvement: By continuously analyzing production data, we improve manufacturing processes to enhance yield, reducing waste and costs over time.

Line

• Solder paste printing equipment
• In-line SPI or Solder Paste Inspection
• Full SMT or Surface Mount Technology
• In-line AOI or Automated Optical Inspection
• Lead-free/Leaded wave soldering
• Selective wave soldering
• IR reflow soldering
• ICT or In-Circuit Testing

Surface Mount Assembly

• 01005 packages
• BGA/uBGA
• CSP
• LGA
• Forced Convection reflow
• Intrusive Reflow (Paste-In Hole)
• RoHS compliant process
• AOI

Thru-Hole Assembly

• Automated Spade Insertion
• Flow Line Staged Insertion
• Press Fit Connectors
• Wave soldering
• Selective soldering
• RoHS compliant process
• AOI

Your electronics partner

With our presence in Malaysia and Indonesia, Qyxel is providing a comprehensive range of Electronic Manufacturing Services (EMS) in South Asia.

We know that quality is of paramount importance. Which is why we adhere to strict internal processes and KPIs as well as multiple industry standards such as ISO9001:2015 and IPC-610.
We pride ourselves on our customer service.
And we work in partnership with our customers, always doing our best to provide the flexibility you need.

When you need PCB fabrication and assembly for prototypes, short runs, medium runs, and long runs ... whether you require assembly, partial turn-key assembly, or full turn-key assembly ... every PCB is built to the highest quality standards, including Flex PCB and Rigid Flex PCB boards and Circuit Board Assemblies, Qyxel is ready to help. 

Obtain a PCB & PCB-Assembly or Full Turnkey quote by emailing us at sales(at)qyxel.com.my your Gerbers & BOM for RFQ.